How to ensure the correct handling of special-shaped flange processing stage?
Release Time:
Jun 06,2023
In order to ensure the processing quality of the parts and the reasonable use of equipment and manpower, it is usually impossible to complete all the processing work in one process, so the whole processing process must be divided into three parts: rough processing, semi-finished processing, fine processing .
In order to ensure the processing quality of the parts and the reasonable use of equipment and manpower, it is usually impossible to complete all the processing work in one process, so the whole processing process must be divided into three parts: rough processing, semi-finished processing, fine processing . For surfaces with high precision and large surface roughness, finishing should be carried out after finishing, that is, the finishing stage.
1) In the rough machining stage, most of the machining allowance should be removed so that the rough defects are close to the finished product in shape and size. The aim is to maximize production efficiency.
2) The main task of the special-shaped flange semi-finishing stage is to eliminate the errors caused by rough machining, prepare for the finishing of the main surface, and complete the processing of some smaller surfaces (drilling, tapping, keyway milling, etc.).
3) The task of the special-shaped flange finishing stage is to remove a small amount of allowance on the workpiece to ensure that the main surface meets the quality requirements specified in the drawings.
The flat welded carbon steel flange is a flange that is connected to the fillet weld of a vessel or pipe. There are two types of flanged rings with neck and flanged rings without neck. In the design, check the integrity or looseness of the flange according to the integrity of the connection between the flange ring and the straight section. The advantage of carbon steel flanges is that flange welding equipment is easy to align, which is very simple and convenient. Flanges are widely used in metallurgy, engineering, shipbuilding, environmental protection, machinery, chemical industry, petroleum, machine tools, water conservancy, construction, coal, agricultural machinery, food, boilers, pressure vessels and other fields. The appearance is beautiful, and the surface of the flat welding flange is smooth and lubricated. It is mainly used for the connection of carbon steel pipelines, which is convenient for disassembly and inspection of pipeline conditions, and pipeline connection. The flat welding flange also has the function of pipe sealing. Its performance characteristics: non-rigid connection, disassembly, tension. The disadvantages are: poor rigidity, not used for damaged occasions; its shape is more likely to be bumped during transportation.
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